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Pressovac Max

The system used by our Pressovac series casting machines was specially developped for dental labs where casting perfection is absolute: casting pieces have a very smooth surface, a very dense molecular structure and without defects like unproper filling,porosity and shrinkage. Metal is inserted into the crucible and the flask positioned on the cradle inside the casting chamber.

CASTING CYCLE is fully automatic..

The casting chamber is fully evacuated by vacuum before melting, followed by helium gas supply to create an inert atmosphere.Helium gas has an excellent gas fluidity which provides a cleaning effect of the molten metal and mould and guarantees a smooth filling of metal even of the most intricate patterns.The casting temperature is attained and low frequency pulses are given to vibrate and mix the molten metal by keeping it homogeneous. Temperature is controlled by an optical pyrometer up to 2100°C for platinum and steel and by an immersion type “S” thermocouple inside the graphite crucible up to 1450°C for gold,silver and bronze.

At this stage, just by pushing a button, the whole crucible/flask system will automatically rotate 90° and the metal, once poured in an homogeneous and controlled way into the flask, it is automatically pressurized to 4 bars by argon gas.This high and quick pressurization is indispensable to obtain a proper and homogeneous filling, even at low metal/flask temperatures, for gold, silver and bronze alloys and, above all, for platinum and special steels which have a very narrow melting interval, thus a very quick solidification. This results in a very smooth surface due to the effect of the vacuum and a dense, well compacted casting due to the “over pressure” of 4 bars, which benefits both thick and thin sections.

The “MAX” version of our Pressovac machine is free-standing and offers the same proven features and functions as the standard Pressovac,

but accepting a larger flask and with an enhanced casting capacity (flask size up to 100 mm ø x 150 mm h.) All functions are touch-screen controlled.A three-phase version is also available and recommended for large envisaged productions. The machine features: • Optical infrared pyrometer for platinum and steel casting up to 2100 °C • Immersion-type “S” thermocouple for gold and silver casting up to 1450 °C

FEATURES OF THE PRESSOVAC SERIES

– Extremely robust water-cooled casting chamber

– Automatic tilt

– Rapid pressurization up to 3 bar, permitting lower metal and flask temperatures

COMPETITORS

Most of our competitors machines have relatively weak casting chambers which cannot, thus, be pressurized up to 4 bar; gas pressure has to be applied slowly to the molten metal after pouring.This necessitates significant raising of both flask and metal temperatures in order to achieve adequate filling, leading to porosity and rough surface problems due to these high temperatures. Also – the manual tilt which is also a feature of other machines can lead to inadequate filling due to slow pouring or, alternatively, metal spillage due this this being too rapid.

PRESSOVAC SERIES ACCESSORIES

• WATER PUMP supplied complete with water recirculating cooling tank

Pompa acqua

• External high VACUUM PUMP

Pompa ad alto vuoto

CRUCIBLES KITS

Au KIT

Au KIT

 A100.576  Graphite crucible cemented with its container for gold and silver (60 cc)
 A100.577  Lid cover for crucible
 A100.575  Graphite thermocouple sheath
 A083.049  Spare thermocouple type “S”
 P05042  Melting coil (3647.1)
 P005062  Crucible holding plate complete with crucible lid cover holder mechanism
Pt KIT

Pt KIT

 A100.512  Ceramic crucible (20 cc)
 P05058  Melting coil (3650)
 P05061  Crucible holding plate complete with crucible lid cover holder mechanism
Acciaio / Pd KIT

Steel / Pd KIT

 A100.568  Silicon carbide crucible (40 cc)
P05058 Melting coil (3650.1)
P05058 Crucible holding plate complete with crucible lid cover holder mechanism
Acciaio / Pd KIT (grande)

Steel / Pd KIT (large)

A100.578 Silicon carbide crucible (75 cc)
P05080 Melting coil (3656.1)
P05091 Crucible holding plate complete with crucible lid cover holder mechanism
PRESSOVAC MAX will be supplied outfitted with one kit choosen by customer extra kits on request must be ordered separatly

 

Alimentazione / Electrical

Monofase 230 V – Trifase 230/400 V (extra costo) – 50/60 Hz – 6 kW / Singlephase 230 V – Threefase 230/400 V (extra cost) – 50/60 Hz – 6 Kw

Volume Crogioli / Crucible Volume

Au/Ag – A100.576 (60 cc) Graphit
Pt – A100.512 (20 cc) Ceramic
Steel/Pd – A100.568 (40 cc) Silicon carbide
Steel/Pd – A100.578 (75 cc) Silicon carbide

Capacità Di Fusione / Melting Capacity

Pt min. 50 g – max. 350 g
Au min. 150 g – max. 650 g
Pd min. 100 g – max. 250 g
Ag min. 150 g – max. 600 g

Cilindri / Flasks Size

Ø min. 80 mm – Ø max. 100 mm
h min. 80 mm – h max. 150 mm

Max Temperature

2150 °C

Controllo Ottico / Optical Control

infrarosso (± 2% – 5%) / infrared (± 2% – 5%)

Vuoto / External Vacuum Pump

con pompa esterna / external vacuum pump 8 m3/h – 0,005 mbar

Raffreddamento / Water Cooling Supply

ad acqua 2 litri/min. con 3~4 bar (su richiesta cliente) / 2 litres/min. 3~4 bars with closed circuit water pump (optional)

Aria Compressa / Compressed Air Supply

8 bar

Gas / Inert Gas Supply

Elio, Argon, Azoto / Helium, Argon, Nitrogen

Dimensioni / Dimensions

base mm 680 x 490 – h mm 1200

Peso / Weight

160 kg

Garanzia / Guarantee

12 mesi / 12 months

Brochure PRESSOVAC 2013 ING FRONTEBrochure PRESSOVAC 2013 ING FRONTE
Brochure PRESSOVAC 2013 ING RETROBrochure PRESSOVAC 2013 ING RETRO
Brochure PRESSOVAC 2013 ITA  FRONTE@Brochure PRESSOVAC 2013 ITA FRONTE@
Brochure PRESSOVAC 2013 ITA  RETRO@Brochure PRESSOVAC 2013 ITA RETRO@

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